Lean Process Improvement Online Certificate Course
Learn Lean Principles To Help You Become Successful
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US$129
Save US$270 (68%)OFF RRP US$399
Learn Lean Principles To Help You Become Successful
Toyota, Boeing, and Nike are just a few organizations that have used Lean principles to help them become successful. You, too, can incorporate Lean process improvement techniques into your corporate culture to minimize waste and maximize value.
Lean principles have come a long way over the past 300 years. From Benjamin Franklin’s early ideas, to Henry Ford’s work in the 1920’s and the Toyoda precepts in the 1930’s, to Jeffery Liker’s publication of The Toyota Way in 2004, Lean processes have evolved from a simple concept to a set of widely used best practices.
This course will give participants the foundation to begin implementing Lean process improvement tools in their workplace. The first part of the course will explore the foundations of Lean through the Toyota precepts and the five critical improvement concepts (value, waste, variation, complexity, and continuous improvement). The second part of the course will give participants tools to perform continuous improvement in their organization, including 5S, 5W-2H, PDSA, DMAIC, Kaizen, Genchi Genbutsu, and various Lean data mapping methods
After you complete this course, you will be able to:
- Define Lean and its key terms.
- Describe the Toyota Production System and the TPS house.
- Describe the five critical improvement concepts.
- Use the Kano model to understand, describe, analyze, and improve value.
- Identify and reduce various types of waste.
- Create a plan for a more environmentally Lean organization.
- Use the PDSA and R-DMAIC-S models to plan, execute, and evaluate Lean changes.
- Use Lean thinking frameworks, including 5W-2H, Genchi Genbutsu and Gemba.
- Prepare for and complete a basic 5-S.
- Describe the key elements of Kaizen events, particularly a Kaizen blitz.
- Gather, analyze, and interpret data using flow charts, Ishikawa (fishbone) diagrams, SIPOC diagrams, and value stream maps.
- Go back to your organization with a plan to begin incorporating Lean into your corporate culture.
Course Fast Facts:
- Easy to follow and understand
- Only 6 to 8 hours of study is required
- Unlimited, lifetime access to online course
- Delivered 100% on-line and accessible 24/7 from any computer or smartphone
- You can study from home or at work, at your own pace, in your own time
- Certificate of Completion
Course Delivery
Courses are accessed online via our learning management system by any device including PC, MAC, tablet or Smart Phone.
Recognition & Accreditation
The courses offered by Courses For Success are unique as they are taught in a step by step process enabling students to complete them quickly and easily, so that you can obtain your qualification sooner. All students who complete the course receive a certificate of completion. Courses For Success is committed to high completion rates and therefore 100% student satisfaction.
Session 1: Course Overview
- Learning Objectives
- Pre-Assignment
Session 2: Understanding Lean
- Defining Lean
- The History of Lean
- The Automobile Industry
- The Toyoda Precepts
- Modern Thinkers
- Six Sigma and Lean
- Lean Six Sigma
- Pre-Assignment Review
- A Lean Glossary, Part One
- A Lean Glossary, Part Two
Session 3: The Toyota Production System
- Overview of the Liker Pyramid
- Parts of the Pyramid, Part One
- Parts of the Pyramid, Part Two
- Exploring the Philosophy
- Considering the Processes, Part One
- Considering the Processes, Part Two
- Understanding People and Partners
- Problem Solving Tools
- The Problem Solving Model
- Asking the Right Questions
Session 4: The Toyota Production System House
- Model Overview
- The Roof
- The Pillars
- The Core
- The Foundation
Session 5: The Five Critical Improvement Concepts
- Key Ideas
- Waste
- Variation
- Complexity
- Continuous Improvement
- Case Study
- Task
Session 6: Understanding Value with the Kano Model
- The Kano Model
- Breaking Down the Model
- Example: New Car
Session 7: Types of Waste
- The Three Categories
- Making Connections
Session 8: Creating a Lean Enterprise
- Going Green with Lean
- The Characteristics of a Lean Organization
Session 9: The Plan, Do, Study, Act (PDSA) Cycle
- Model Overview
- Plan
- Do
- Study (also called Check)
- Act
Session 10: Using the R-DMAIC-S Model
- R-DMAIC-S Model
- R-DMAIC-S and PDSA, Part One
- R-DMAIC-S and PDSA, Part Two
Session 11: Lean Thinking Tools
- 5W-2H
- Genchi Genbutsu and Gemba
- Performing a 5-S
- Preparing for 5-S
Session 12: Kaizen Events
- About Kaizen and Kaizen Events
- Typical Kaizen Blitz Workflow
- Visualizing the Workflow
- Personal Reflection
Session 13: Data Gathering and Mapping
- Flow Charts
- Types of Symbols, Part One
- Types of Symbols, Part Two
- Creating the Flow Chart
- Sample Flow Chart
- Ishikawa (Cause and Effect) Diagrams
- Creating an Ishikawa Diagram
- SIPOC Diagrams
- The Right Tools for the Job
- Value Stream Maps
- Sample Value Stream Map
- Tips for Effective Data Analysis
- Making Connections
Session 14: A Plan to Take Home
- Roadblocks and Pitfalls
- Making Connections
- Common Problems
- Creating a Successful Organizational Structure
- Process Overview
- Breaking Down the Model
- Where To Get Started?
- A Plan for Success
Session 15: A Personal Action Plan
- Starting Point
- Where I Want to Go
- How I Will Get There
Entry requirements
Students must have basic literacy and numeracy skills.
Minimum education
Open entry. Previous schooling and academic achievements are not required for entry into this course.
Computer requirements
Students will need access to a computer and the internet.
Minimum specifications for the computer are:
Windows:
- Microsoft Windows XP, or later
- Modern and up to date Browser (Internet Explorer 8 or later, Firefox, Chrome, Safari)
MAC/iOS
- OSX/iOS 6 or later
- Modern and up to date Browser (Firefox, Chrome, Safari)
All systems
- Internet bandwidth of 1Mb or faster
- Flash player or a browser with HTML5 video capabilities(Currently Internet Explorer 9, Firefox, Chrome, Safari)
Students will also need access the following applications:
Adobe Acrobat Reader
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No, anyone who has an interest in learning more about this subject matter is encouraged to take our course. There are no entry requirements to take this course.
No, you do not require a High School Diploma or to have finished school to study this course, this course is open to anyone who would like to take this course.
This course is provided in English, however, due to the digital nature of our training, you can take your time studying the material and make use of tools such as google translate and Grammarly.
All our courses are accessible online on any device. You may complete them at your own pace and at your own time.
After you have completed the payment, you will receive a confirmation email and tax receipt. You will also receive an email containing your course login details (username and password), as well as instructions on how to access and log in to your course via the internet with any device, please check your junk/spam folder in the event that you do not receive the email.
Providing you have internet access you can start this course whenever you like, just go to the login page and insert your username and password and you can access the online material.
Online learning is easy, if not easier than a traditional academic situation. By studying an online course, the usual boundaries caused by location and time constraints are eliminated, meaning you are free to study where and when you want at your own pace. Of course, you will need to be able to self-manage your time and be organized, but with our help, you’ll soon find yourself settling into a comfortable rhythm of study.
You don't need to be a computer expert to succeed with our online training, but you should be comfortable typing, using the internet and be capable of using common software (such as Microsoft word).
There is no time limit for completing this course, it can be studied in your own time at your own pace. Once you have purchased this course you will have unlimited lifetime access, meaning you can access this course whenever you want.
Individual courses are designed to be completed within 6-8 hours.
If you choose a course bundle, simply multiply the above hours by the number of courses included in the bundle.
For example:
- 2 course bundle is 2 x 6-8 hours = 12-16 hours
- 3 course bundle is 3 x 6-8 hours = 18-24 hours
- 5 course bundle is 5 x 6-8 hours = 30-40 hours
- 10 course bundle is 10 x 6-8 hours = 60-80 hours
All the required material for your course is included in the online system, you do not need to buy anything else.
Yes, all our courses are interactive.
Yes, you will be required to complete a multiple-choice test online at the end of your course, you can do this test as many times as you require.
You will receive a Certificate of Completion that is applicable worldwide, which demonstrates your commitment to learning new skills. You can share the certificate with your friends, relatives, co-workers and employers. Also, include it in your resume/CV, professional social media profiles and job applications.
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Our completion certificates are very valuable and will help you progress in your work environment and show employers how committed you are to learn new skills, you might even get a promotion.
No, it is not equivalent to a college or university credit.
This course will give you the skills you need to help you obtain employment, but it’s up to you if you get the job or not.
Studying and completing this course will show employers that you have the knowledge in this field, additionally you will gain more confidence in this area of expertise.
The Certificates are valid for life and do not need renewing.
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Course Summary
Course ID: | CFS03LPI |
---|---|
Delivery Mode: |
Online |
Access: | Lifetime Course Access |
Time: | Study at your own pace |
Duration: | 6 - 8 Hours |
Qualification: | Certificate |
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